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FlexPak Case Studies

Real Operators. Real Numbers.

Production data, labor savings, and ROI from the manufacturers running FlexPak lines every day. No theory — just throughput.

MSO (Multi-State Operator) Case Study
Surterra Wellness · Operations Manager

From 15,000 to 50,000
Pre-Rolls a Day

How the vertically integrated Florida operation of a large multi-state operator (MSO) replaced high-downtime equipment with two repeatable FlexPak production lines built to supply 45 dispensaries.

"It's easy to speak to because it works."David B. · Operations Manager, Parallel (MSO)
48–50KPre-rolls in one 10-hour day
25–27KAverage output per FlexPak line
4Technicians per production line
<1%Reported reject rate

Florida, USA · FlexPak Max · 8 min read

MSO (Multi-State Operator) Case Study
Perpetual · CEO

From a 40K Low Back to
140K Pre-Rolls a Month

How a Massachusetts vertically integrated MSO (multi-state operator) replaced fragile automation with one FlexPak Pro, rebuilt a collapsing pre-roll category and made the system part of its multi-state expansion plan.

"This machine made me look good to my investment team."Dan Paradis · CEO, Perpetual (MSO)
140KPre-rolls produced and sold monthly
69,519Produced during one recorded week
10 MINFormat and SKU changeover
30–40¢Lower total production cost per pre-roll

Massachusetts, USA · FlexPak Pro · 9 min read

MSO (Multi-State Operator) Case Study
Rebel Roots Farms · Operator and Manager

From a 5,000-Unit Daily Struggle
to 2 Million Pre-Rolls a Month

How Rebel Roots Farms — a multi-state operator (MSO) — turned one FlexPak into a five-machine production system capable of supporting one of the industry's highest-volume pre-roll operations.

"We do 2 million a month easily using FlexPak."Dean Smith · Operator and Manager, Rebel Roots Farms (MSO)
2 MILLIONPre-rolls produced per month at peak scale
20K–30KClient-reported daily output per machine
90%+Weight and inspection pass rate—often near 97%
1-2 WKSEstimated equipment payback, depending on order and margin

Oregon, USA · FlexPak Max · 10 min read

High-Volume Hemp Operator Case Study
Modern Distribution · Operations Manager

From 8,000 a Day With 8–10 People
to 40,000 With Four Operators

How Modern Distribution replaced a labor-heavy knockbox workflow, cleared its production backlog and built a three-machine FlexPak operation with capacity for nearly 50,000 pre-rolls in a day.

"Stock on the shelf. We were finally getting ahead of orders."Markie Davis · Operations Manager, Modern Distribution
40,000Expected daily output with two FlexPak machines
≈47,000Client-reported record day
2 PEOPLECore crew per machine at full-speed production
1 WEEKReported equipment payback on the first major order

High Point, North Carolina, USA · FlexPak Max · 9 min read

White-Label Production Case Study
My Friend Processing · Co-owner

From 2,000 Finished Pre-Rolls a Day
to 22,000 Retail-Ready—Same Crew

How My Friend Processing replaced two 100-count knockboxes with a FlexPak production line, increased daily output more than tenfold and now sends approximately 22,000 fully tubed, labeled and retail-ready pre-rolls out the door each day.

"We built the business 100% around FlexPak. I'd be lost without you guys."Ryan Ziomkowski · Co-owner, My Friend Processing
≈22,000Retail-ready pre-rolls—tubed, labeled and ready to ship—per day
10X+Increase over the previous daily baseline
4 PEOPLEEnd-to-end production crew before and after
70%Of the company's business is white-label production

Michigan, USA · FlexPak Max · 10 min read

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