FlexPak logo — high-output pre-roll machines

Automated Cone Loading

FlexPak Auto Cone Loader

The FlexPak Auto Cone Loader is an automatic cone loading machine that eliminates hand-loading cones one at a time. Stack a master plate 8 or 10 high, press once, and deploy 513 cones into an empty FlexPak cone plate in about 30 seconds. Load cone plates 3–5× faster than by hand — up to 11,000–15,000 cones per hour, loaded and ready to pack. Built in-house in Oklahoma and backed by lifetime technical support, the Cone Loader automates the slowest step in your pre-roll production line so your operators fill and pack instead of loading cones.

FlexPak Auto Cone Loader — automated cone pre-loading system

Auto Cone Loader

Automate the Slowest Step

513 Cones. 30 Seconds. Press & Repeat.

513
Cones / Press
~30 sec
Per Plate Load
3–5×
Faster Than Hand Loading
11K–15K
Cones / Hour Ready to Pack

Build & Construction

Dimensions
34" L × 19.5" W × 41.5" H
Mounting Table
72" L × 25" W
Capacity
513 Cones / Press
Master Plate
Stacks 8 or 10 High
Controls
MASSO Controller + MPG Pendant
Safety
Dual E-Stops (Controller + Pendant)

Performance & Maintenance

Load Speed
~2 min / plate (vs 6–10 min by hand)
Output
11,000–15,000 cones/hour loaded & ready
Lifespan
8–10+ Years
Warranty
1-Year Bumper-to-Bumper
Lifetime Technical Support

Every FlexPak Auto Cone Loader is backed by direct technician support from our Oklahoma facility — no service contract required.

View in Shop

How It Works

Stack. Press. Repeat.

1
Stack

Load the master plate with cone stacks (8 or 10 high, depending on cone brand). Takes 12–14 minutes.

2
Press

Lower the press and deploy 513 cones into an empty FlexPak cone plate in about 30 seconds.

3
Repeat

One master plate load produces 8–10 ready-to-pack cone plates. Swap in an empty plate and press again.

One master plate cycle yields 8–10 production-ready cone plates — and a single Cone Loader keeps pace with two FlexPak Max machines (Enterprise Package).

Time Savings by Package

A Full Day of Cone Plates, Pre-Loaded

Premium
~90 min

A full day of cone plates pre-loaded in about 90 minutes.

Pro
~2 hrs

A full day of cone plates pre-loaded in about 2 hours.

Enterprise
~4 hrs

A full day of cone plates for both machines pre-loaded in about 4 hours.

Add a Machine
Not a Headcount

The Cone Loader does the work of a dedicated loading team member — add a machine, not a person.

Automate Your Cone Loading?

Book a demo and see the FlexPak Auto Cone Loader deploy 513 cones in 30 seconds. Get tailored loading-time estimates for your operation.